1、 工程概況Engineering Overview
1.1項目名稱 project name
1.2建設規模與產品方案Construction scale and product plan
1.3生產方法Methods of production
1.4設計依據 Design basis
1.5設計的指導思想和主要原則Guiding ideology and main principles of design
1.6主要技術指標The key technical indexes
 
2、工廠建設條件Factory construction conditions
2.1 原、燃料材料資源Raw and fuel material resources
2.2燃料條件Fuel conditions
2.3供電Power supply
2.4供水Water supply
2.5廠區自然條件Natural conditions of the plant
 
3、工藝設計方案Process design scheme
3.1生產方案、規模及產品性能Production scheme, scale, and product performance
3.2產品性能 Product property
3.3物料平衡、各種物料的儲存、主機設備及工作制度表
Material balance, storage of various materials, host equipment and work schedule
3.4工藝流程描述Process flow description
3.5主要設備說明Main equipment instructions
 
4、總圖及輸送General diagram and delivery
4.1總平面布置原則General layout principles
4.2豎向布置Vertical layout
4.3交通運輸Traffic
4.4綠化布置Green layout
 
5、電氣電信Electrical telecommunications
5.1電氣Electrical
 
6、給水排水Water supply and drainage
7、熱力及通風Heat and ventilation
8、儀表自動化Instrument automation
9、建筑結構 Building structure
10、職工定員Staff and workers
11、環境保護與綜合治理Environmental protection and comprehensive governance
12、勞動安全衛生  Safety and hygiene of labour
13、消防 Extinguishing and protection
目   錄
1、工程概況 Project Overview

1.1  項目名稱Project name

    600t/d活性石灰回轉石灰窯工程600tpd active lime rotary kiln project

1.2  建設規模與產品方案Construction scale and product plan

    1.2.1建設規模Construction scale： 600tpd（出冷卻器全灰Out of the cooler full lime 600tpd）活性石灰生產線。配套日產210噸氧化鈣粉磨生產線及日產240t熟石灰生產線Supporting 210 ton calcium oxide grinding production line and 240t ripe lime production line。
    1.2.2 產品方案Product plan：活性石灰active lime 10-40mm塊灰block lime、150um氧化鈣粉、氫氧化鈣粉Calcium oxide powder, calcium hydroxide powder
        單位產品石灰石料耗Limestone material consumption per unit product（石灰石篩余量10%）：≈1.96kg/kg 石灰Limestone sieve allowance of 10%):≈1.96kg/kg lime

1.3  生產方法  Methods of production

（1）本項目采用天然氣作為燃料。采用帶豎式預熱器、豎式冷卻器的回轉窯煅燒系統，年運轉天數 330 天。Natural gas is used as the fuel for the Project.Adopt a rotary kiln calcination system with vertical preheater and vertical cooler, with annual operating days of 330 days.
（2）生石灰粉：產能為210噸/天，細度為150um，新建一條10噸/時歐版磨氧化鈣粉生產線。Raw lime powder: production capacity of 210 tons / day, fineness of 150um, a new 10 tons / hour European-Type grinding calcium oxide powder production line.
（3）氫氧化鈣粉：產能為240噸/天（10噸/小時生產線），新建一條10噸/小時氫氧化鈣生產線。Calcium hydroxide powder: with a production capacity of 240 tons / day (10 tons / hour production line), and a new 10 tons / hour calcium hydroxide production line.

1.4  設計依據 Design basis

    1.4.1本項目技術規格書Technical specifications of the Project。
    1.4.2發包方提供的有關本項目設計資料Design data of the Project provided by the Employer。
    1.4.3中國或工廠所在地國家有關政策、法規Relevant policies and regulations of China or the country where the factory is located。

1.5  設計的指導思想和主要原則Guiding ideology and main principles of design

    1.5.1采用成熟、可靠的新工藝、新技術，做到既技術先進，又經濟合理、切實可靠Adopt mature and reliable new process, new technology, to achieve both advanced technology, reasonable, practical and reliable。     
    1.5.2加強環保治理，貫徹國家環保政策。采用高效除塵設施，使之符合國家與企業所在地的環保標準。除塵灰全部回收利用。設計中減少物料的轉運及落差，對所有揚塵點采用分區域集中收塵，嚴格落實國家的有關環保政策和標準，做到達標排放。We will strengthen environmental protection governance and implement national environmental protection policies.Adopt efficient dust removal facilities to meet the environmental protection standards of the state and enterprise location.Dust dust ash is be recycled.In the design, reduce the transfer and drop of materials, adopt regional centralized dust collection for all dust points, and strictly implement the relevant national environmental protection policies and standards, so as to meet the emission standards.
    1.5.3在保證生產工藝合理流暢的基礎上，充分的考慮到原料與成品的運進、運出的線路以及各管線的走向，綜合考慮中央控制室、原料與產品儲庫、水處理系統等的布置情況，總圖布置緊湊、美觀、整潔，減少占地面積，縮短管線距離及物料的搬運距離，以減少工程總投資On the basis of ensuring reasonable and smooth production process, fully considering the raw materials and finished lines and the route of the pipeline, comprehensively consider the central control room, raw materials and product storage, water treatment system, etc., the overall layout is compact, beautiful, clean, reduce the area, shorten the pipeline distance and material handling distance, to reduce the total investment of the project。
    1.5.4簡化工藝流程，減少輸送環節，有效的節約能源，降低消耗Simplify the process s, reduce the transmission link, effectively save energy, reduce consumption。
    1.5.5電氣和自動化控制，既考慮到技術先進、控制水平要求先進，又考慮到設備和儀器、儀表的穩定、成熟、可靠、實用，以穩定生產，確保產品質量Electrical and automatic control, considering both the advanced technology and the advanced control level requirements, and the stable, mature, reliable and practical use of equipment and instruments, instruments, so as to stabilize production and ensure product quality。
    1.5.6在設備選型時，在“可靠實用、節約投資、技術先進、節能降耗” 的原則基礎上，規格、型號統一，以便生產管理和減少備件的種類和數量In the selection of equipment, on the basis of the principle of "reliable, practical, investment saving, advanced technology, energy saving, and consumption reduction", specifications and models are unified, so that production management and reduce the type and quantity of spare parts。

1.6  主要技術指標 The key technical indexes

表 1.1 主要技術經濟指標
 
序號No.項 目Project單位Unit年產量Annual output備注Remark一生產規模 production capacitytpd600  活性石灰Active lime10000t/a19.8  1. 塊狀活性石灰（10～40mm）lumps lime（10～40mm）10000t/a6.93210tpd×330d   =69300ton  2. 石灰粉（150μm）  Lime powder（150μm） 10000t/a6.93210tpd×330d   =69300ton  3. 氫氧化鈣（325目）calcium hydroxide(0.045mm)10000t/a5.94180tpd×330d  =59400ton 二原燃材料消耗量Consumption of raw  materials and fuel    1. 石灰石（石灰石篩余10%）Limestone (10%)10000t/a38.8  2.燒成用天然氣（熱值8500kcal）Natural Gas for Burning (Heat Value 8,500 k c a l)10000m3/a2970 三石灰生產方法Lime production method豎式預熱器+回轉窯+豎式冷卻器Vertical preheater + rotary kiln + vertical cooler四主要生產設備Main production equipment    1. 豎式預熱器Vertical preheaterset1  2. 回轉窯Rotary kilnset1  3. 豎式冷卻器Vertical coolerset1 五全廠指標Indicators of the whole factory    1. 總裝機容量 Total motor powerkW3950  2. 耗水量（循環量）Water consumption (circulation quantity)m3/d50  2. 壓縮空氣耗量（可用氮氣）Compressed air consumption (available nitrogen)m3/min28.6 六單位產品指標Unit product index    1. 石灰料耗Lime material consumptionkg/kg1.78  3.熱耗  fuel consumptionkcal/kg1200  3. 系統電耗System power consumptionkWh/t42  
 

2、工廠建設條件Factory construction conditions

2.1、原、燃材料資源Raw materials, fuel resources

    原料條件Raw material conditions
本項目原料采用外購石灰石，石灰石成分如下表
The raw materials of the Project are purchased limestone, limestone composition in the following table
表 2.1 石灰石性能指標表（%）
Table 2.1 Limestone performance indicators Table (%)
化學成分Chemical compositionCaOMgOSiO2PS含量（％）Content (%)≥53≤3≤2.0≤0.01≤0.025粒度  Fineness；20～40mm，Less than 20mm  ≤5％，Greater than 40mm  ≤5％

2.2、燃料條件Fuel conditions

本項目采用天然氣作為燃料，天然氣熱值8500Kcal/m3 Natural gas is used as fuel and the gas is 8500Kcal/m3.。

2.3、供電；Power supply

由發包方提供二路10kV 獨立電源至10kV 配電所高壓柜進線端，采用送電制， 電源容量滿足一座石灰生產線用電需要。The Employer shall provide two lines 10kV independent power supply to the incoming end of high voltage cabinet of 10kV distribution station. The power transmission system is adopted and the power capacity meets the power needs of a lime production line.

2.4、供水

本工程循環水由業主提供，能夠滿足生產線使用。發包方將水源送至石灰窯單元紅線外一米The circulating water of the Project is provided by the Owner and can meet the production line.The Employer sends the water source one meter outside the red line of the lime kiln unit.。

2.5、廠區自然條件Natural conditions of the plant(Provided by Owner）